The Challenge – Why change in the production process is needed?
- 8% of global CO₂ emissions come from cement production.
- Precast concrete production faces increasing pressure to reduce CO₂ emissions without productivity loss or cost spikes.
Managing Sustainability Pressure:
CO₂ reduction through more precise processes
Managing Time as a Critical Factor:
Accelerate processes, increase productivity
Reducing Resource Costs:
Targeted and efficient use of cement, water and energy
Ensuring High Precision:
Accurate measurement data for optimized material usage
How Concremote Enhances Your Production
Saving cement through precise measurements and optimization of the production process
Concremote for Precast operates via a LoRa network, the system is especially well-suited for use inside precast factories. Unlike the standard version for construction sites, which relies on GSM communication, the LoRa-based solution enables reliable and energy-efficient data transmission—even in production halls with thick concrete walls or steel structures. The sensors send measurement data every 10 minutes, giving production planners constant access to real-time information on the hardening and maturity of concrete elements. This allows for even more precise process control and seamless integration with ERP systems.
How digital traceability benefits you:
Proven Results – Concremote in Action
Sustainably produce, intelligently control – Concremote makes it possible
(Based on anonymized project examples for confidentiality)
less cement consumption – without compromising quality
energy savings – through optimized curing times
Up to 25% CO₂ reduction – for a more sustainable production process
The Concremote Precast Sensor combined with LoRa-Technology
The Concremote Precast Sensor combined with LoRa-Technology
What is our approach
The 6-Step Process – From assessment to optimization – a continuous improvement cycle
Ongoing Support:
Long-term monitoring and adaptation for sustained efficiency gains
Process Optimization:
Continuous improvement of curing conditions and material use.
Expert Data Analysis:
Experts analyze stored data based on set criteria to optimize mix design and reduce resource waste.
Expert Data Analysis:
Experts analyze stored data based on set criteria to optimize mix design and reduce resource waste.
Process Optimization:
Continuous improvement of curing conditions and material use.
Ongoing Support:
Long-term monitoring and adaptation for sustained efficiency gains
Sustainability Check:
On-site analysis to assess resource usage and identify optimization opportunities (Quickscan).
Measuring & Signaling:
Sensors provide temperature values in real-time to monitor compressive strength.
Cloud Data Transmission:
10-minute updates for full transparency and instant decision-making.
Benefits
- Saving energy/time/money/CO2
- Reduction of failure costs
- Continuity in production/planning
- Control steering process
- Certainty to meet deadline
- Demonstrability of performance requirement
- Digital data storage (history)
- Real-time data analysis
- Validated real-time data with transparent reporting and database
- Production automation (such as prefabrication), control of heating and cooling
- Support departement
- Global availability, according to international standards
