Thermal Simulation and Concrete Technology:
An Unbeatable Combination for Optimal Results
At Concrefy, we combine our deep expertise in concrete technology with advanced stress simulation software to offer customized guidance. We know that preventing cracks is essential for ensuring the structural integrity and long-term durability of concrete structures.
With pracical experience over years we are familiar with effective crack control starting early in the construction process, with careful planning and analysis.
That’s why we offer comprehensive stress analysis and differtent thermal simulation services, such as 3D simulation , providing expert advice and guidance from the design phase through to execution, so you can be confident in the resilience of your project.
What is Thermal Simulation in Concrete Technology?
3D simulation is a computer-based method for representing and analyzing physical processes and structures, crucial in construction and engineering for precise thermal modeling in concrete. It is a specialized form of thermal simulation that takes into account the unique properties and behavior of concrete during production, installation, and use phases.
Why are simulations necessary?
Especially for all constructions qualified as mass concrete, a maximum crack width is often specified. This cannot be achieved with the conventional construction method
Core benefits
- Enhance Safety: Improve structural integrity by predicting and minimizing temperature-induced cracking, enhancing durability, and preventing catastrophic premature failures.
- Reduce Costs: Avoid costly repairs of cracks and reduce downtime by proactively addressing thermal stress during the construction phase.
- Increase Sustainability: Extend the structure’s service life by reducing degradation, and lower carbon emissions through optimized material use and decreased maintenance needs.
What are the areas of application?
Our extensive portfolio covers a wide range of projects, including bridges, tunnels, viaducts, power stations, dams, high-rise buildings, and stadiums.



Maximizing Savings with Thermal Simulation Combined with Practical Concrete Technology
(Based on anonymized project examples for confidentiality)
During the execution phase of the following cases, simulations simulations played a crucial role for our concrete technologists, primarily aiding in identifying potential issues, optimizing material usage, and reducing costs.
Case 1
In analyzing the results, the expertise of our concrete technologists proved to be indispensable. Concrefy’s concrete technologists analyzed the data, developed tailored mixture recommendations, and designed detailed execution strategies. They supported the hardening process directly on-site with our mobile lab, enabling real-time testing and immediate interventions.
By optimizing the thermal management in a project through simulations and advice of Concrefy’s specialists, a client was able to reduce material use by 15% and cut costs by €30,000. This process not only reduced waste but also enhanced structural integrity by preventing excessive cracking.
Case 2
In a typical large-scale construction project, utilizing thermal simulation helped reduce the amount of concrete and reinforcement needed by optimizing the pour process. By improving the temperature control and minimizing cracking risk, we saved approximately 10% of materials, which translated into an estimated cost reduction of €50,000.
This optimization not only reduced material use but also decreased the overall project timeline, leading to further cost savings. This optimization not only reduced material use but also decreased the overall project timeline, leading to further cost savings.
Explore how we bring precision and reliability to your projects with our advanced analysis services using simulation technology.
At Concrefy, we integrate advanced 3D simulation technology into both the planning and execution phases of concrete construction to enhance project outcomes. By combining advanced simulations with real-time monitoring and expert guidance on-site, we ensure that concrete structures meet stringent quality standards, resulting in enhanced performance and longevity.



The cutting-edge 3D simulation technology
How does it work
Steps: Temperature changes in massive concrete – Shrinkage – Load-induced
The Simulations are based on the Finite Element Approach, is faster and more efficient than traditional designing solutions. At Concrefy we use the State-of-the-Art software: DIANA FEA.
It refers to the most advanced and innovative methods for creating three-dimensional virtual models and simulations. This empowers us to deliver tailored expertise on optimal mixtures and execution strategies.
By using this simulation method, we can effectively control cracking due to hydration heat. Especially in structures classified as mass concrete, a maximum crack width is often prescribed.
Without simulation software, it is not possible to realise this prespecification in the traditional way.
In essence, integrating stress simulation with Concrefy’s concrete technologists unlocks additional value
- Heat Development Control: Simulations visualize temperature changes in young concrete, enabling effective management of heat generation.
- Mechanical Property Development: Monitoring and predicting the evolution of concrete’s mechanical properties ensure structural integrity.
- Cooling and Insulation Strategies: Tailored plans mitigate temperature-induced stresses, reducing cracking risks.
- Optimized Mix Designs: Expert recommendations for concrete mixtures enhance performance and durability.
- Crack Prevention: Simulations identify potential cracking, allowing for proactive measures.
- Reinforcement Placement: Strategic reinforcement positioning strengthens critical areas.
- Construction Process Optimization: On-site mobile laboratory support ensures adherence to optimal construction schedules and processes.
Schedule a consultation with our specialist for a customized solution
Experience seamless coordination from conception to execution oversight with Concrefy as your sole point of contact for a comprehensive solution.
Discover how we bring precision and reliability to your projects with our advanced analysis services by using the cutting-edge 3D simulation technology